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What are SIPs?

SIPs or Structurally Insulated Panels consist of two outer layers of oriented strand board (OSB) sandwiched around a construction-grade expanded polystyrene (EPS) foam core. Each composite panel is robust, lightweight and extremely strong – up to seven times stronger than a timber frame. SIPs are incredibly well insulated and airtight, resulting in a structure that required less energy to heat and one that provides better air quality for the user – learn more about the eco-benefits and the project benefits they can bring to your project.

SIP panels have been used in the USA, Canada, Japan and Europe since the 1950s where they have become a mainstream building material for constructing homes. Now, SIPs are becoming increasingly popular here in the UK due to the rising interest in sustainability, the ever-rising price of energy, and a drive towards using more local construction and manufacturing companies.

Building with SIPs as the structural element for property walls, roofs and suspended floors is quick, easy and cost-effective. Timber or SIPs splines between the panels ensure a structurally sound framed system with panels fixed to the footings via a timber sole plate and to the ceiling via a timber ring beam. There’s no risk of compression shrinkage or cold bridging that is normally associated with stud walls and other traditional methods.

SIPs Panel - New Forest Manufacturing. Hampshire and Dorset

Why use SIPs Vs Bricks?

Hear from a local builder who has been using traditional methods (bricks and blocks) for over a decade, and has now decided to switch to SIPs. Here is an honest account of the major benefits of the system, both for the planet and your project.

Benefits

The SIPs construction method offers many project benefits for architects, planners, developers and self-builders. Below are just some of the key advantages of using SIPs instead of more traditional building methods – we hope you’ll be amazed at the potential they offer.

SIPs Construction Benefits

Considering your next project using SIPs

What are SIPs made from?

OSB3 – 11mm Sterling Board

  • BBA approved and conforms to Eurocodes

  • Precision-engineered structural board

  • Responsibly sourced and FSC® certified

  • Produced with Zero added formaldehyde

  • Specially treated for moisture resistance

  • Natural thermal insulator

OSB Plywood - Quality Materials

EPS – Expanded Polystyrene (min 70 grade)

  • BBA approved and conforms to Eurocodes

  • Precision-engineered structural insulation board

  • 100% recyclable, non-toxic and biologically inert

  • Free from CFCs or HCFCs gases

  • Contains a flame-retardant graphite additive

  • High strength-to-weight ratio

  • Very low thermal conductivity

EPS – Expanded Polystyrene (min 70 grade)

C24 Grade – Structural Timber

  • BBA approved and conforms to Eurocodes

  • Responsibly sourced and FSC® certified

  • 100% recyclable, non-toxic and biologically inert

  • Specially treated for moisture resistance

  • Natural thermal insulator, low thermal conductivity

C24 Grade – Structural Timber

Glulam – Structural Timber Beams

  • BBA approved and conforms to Eurocodes

  • Responsibly sourced and FSC® certified

  • Incredibly strong over long spans

  • Reduced carbon footprint Vs using steel beams

  • 100% recyclable, non-toxic and biologically inert

  • Natural thermal insulator, low thermal conductivity

Glulam – Structural Timber Beams

Panel options

Panel Options
Garden Office (-30m²)
Garden Annex (+30m²)
House or Apartment
Walls SIP panel thickness
96mm
172mm
172mm
Walls EPS insulation thickness
74mm
150mm
150mm
Walls U-Value (thermal resistance)
0.38
0.18 *with membranes
0.18 *with membranes
Wall Panel Weight (2.4m)
46.1kg
49.1kg
49.1kg
Wall Panel Weight (3m)
N/A
58.5kg
58.5kg
Roof SIP panel thickness
120mm
222mm
222mm
Roof EPS insulation thickness
98mm
200mm
200mm
Roof U-Value (thermal resistance)
0.29
0.11 *with membranes
0.11 *with membranes
Roof Panel Weight (2.4m)
47kg
51.2kg
51.2kg
Roof Panel Weight (3m)
N/A
61.2kg
61.2kg
Floor SIP panel thickness
96mm
222mm
N/A
Floors EPS insulation thickness
74mm
150mm
N/A
Floors U-Value (thermal resistance)
0.38
0.19
N/A
OSB skins thickness
11mm
11mm
11
Max panel length
1.2m or 3m
1.2m or 3m
1.2m or 3m
Max panel width
1.2m
1.2m
1.2m

Considering SIPs for your next project?

How are SIPs made?

Our SIPs are designed and produced in-house at our New Forest workshop (240sqm site) with the highest level of precision, safety, and quality. We laminate the OSB3 skins and EPS foam together to form SIPs using polyurethane glue and leave them to cure under pressure in our press. Polyurethane is incredibly strong and once cured, the three layers that get laminated together create a SIP panel that can withstand incredible stresses. To see just how strong SIPs can be under extreme pressures, we recommend you watch this short video clip or check out the results and certificate from a third-party UKAS accredited testing laboratory, assessing the compressive & tensile resistance of our SIPs. This report has been backed up and explained by a third-party Structural Engineer.

You can read more about our SIP production process by visiting our manufacturing page.

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